Service

Vacuum Form Plastic Manufacturing

We offer a wide variety of prototype and production manufacturing services to meet your specific requirements.

Overview

Vacuum Form Plastic Manufacturing

Additive manufacturing, commonly known as 3D printing, is a transformative approach to industrial production that enables the creation of lighter, stronger parts and systems. At our company, we specialize in delivering high-quality additive manufacturing solutions tailored to the stringent requirements of the Department of Defense and military contractors within the aerospace industry. Our advanced technology and expertise ensure precision, efficiency, and innovation in every project we undertake.

Custom Tooling

We create custom tools and fixtures designed specifically for aerospace manufacturing processes, enhancing efficiency and precision.

Functional Prototypes

Our additive manufacturing services enable the production of functional prototypes that can be tested and validated under real-world conditions.

End-Use Parts

We produce high-performance end-use parts for aerospace applications, meeting strict industry standards and specifications.

Key Benefits of

Additive Manufacturing

Complex Geometries

Our additive manufacturing capabilities allow for the production of intricate and complex geometries that are not possible with traditional subtractive methods.

Material Efficiency

By building parts layer by layer, we significantly reduce material waste, leading to cost savings and more sustainable manufacturing processes.

Rapid Prototyping

We provide fast and efficient prototyping services, enabling quicker iterations and faster time-to-market for new designs.

Lightweight Components

Our technology allows for the creation of lightweight components without compromising on strength and durability, which is crucial for aerospace applications.

Technologies Used

Selective Laser Sintering (SLS)

Ideal for creating durable, functional parts from high-performance polymers.

Direct Metal Laser Sintering (DMLS)

Used for producing complex metal parts with exceptional strength and precision.

Fused Deposition Modeling (FDM)

Perfect for creating durable prototypes and end-use parts with a variety of thermoplastics.

Unmatched quality

Quality Assurance

At our company, quality assurance is paramount. We understand that in the aerospace industry, especially when dealing with Department of Defense and military contracts, precision and reliability are non-negotiable. Our commitment to excellence is reflected in our comprehensive quality assurance processes, which ensure that every part we produce meets the highest standards of performance and durability. From rigorous testing to strict compliance with industry regulations, we leave no stone unturned in our pursuit of perfection.

Rigorous Testing

All parts undergo rigorous testing and quality control procedures to ensure they meet the highest standards of performance and reliability.

Compliance

Our processes are fully compliant with industry regulations and standards, including those specific to the aerospace and defense sectors.

More About Starhagen

The Starhagen Difference

Why Choose Us

At Starhagen Aerospace, we are dedicated to pushing the boundaries of aerospace technology through cutting-edge research and prototyping. Our mission is to revolutionize the industry and create solutions that drive progress and innovation.

Expertise

Our team has extensive experience and deep knowledge in additive manufacturing technologies and their applications in the aerospace industry.

Innovation

Our team has extensive experience and deep knowledge in additive manufacturing technologies and their applications in the aerospace industry.

Customer Focus

Our team has extensive experience and deep knowledge in additive manufacturing technologies and their applications in the aerospace industry.

Transforming Ideas into Reality

For more information about our additive manufacturing services or to discuss your project requirements, please contact us via the links below. We look forward to partnering with you to bring your innovative ideas to life.

Transforming Aerospace Through Innovation

Discover our cutting-edge research and development services